Posts Categorized: industrial repair

Case hardening is a heat-treatment process that is used to prevent rotating components from becoming brittle and failing. Machines that use rotating components like ball bearings, gears, and shafts are subject to “rolling contact fatigue” or “spalling.” Rolling contact fatigue is caused by miniature cracks that occur just below the surface. The more a component is used, the more these cracks snake up to the surface. Eventually, once the cracks reach the surface of the component, they cause pits that result in flaking. The more material that is pitted, the more the component vibrates. Vibrating components are louder and often cause full equipment breakdowns.

Industrial gearboxes are collections of gears and other specialized components that work to generate and control torque and speed. These machines are critical components in any piece of equipment. In fact, if an industrial gearbox fails, your entire machine could stop working. This could result in significant downtime, lost production and missed deadlines.

With all of their moving and revolving parts, industrial gearboxes are extremely vulnerable to malfunctions if contaminated or improperly lubricated. Fortunately, most gearbox breakdowns are preventable with a proactive maintenance plan. Here are a few techniques that can help you protect your industrial gearbox from contamination and failure.

A malfunctioning gearbox can be expensive to replace. Failing gearboxes tend to be major downfalls just because they are often so difficult and time-consuming to deal with. A brand-new unit usually takes a few months to receive from the original manufacturer, who may or may not still be operational.

Gearboxes are sophisticated pieces of machinery that must be very carefully installed and just as carefully repaired. Whenever you need to have your gearbox repaired, it is important to make certain that the correct steps are performed in the right order. Over the years, repair and service techniques have been optimized to enhance machine performance and longevity. Knowing the exact steps your gearbox service company will take to repair your equipment will help you minimize downtime, expenses, and inspection errors. The following are the steps that your repair company should follow when working on your gearbox.

The primary purpose of right angle gearboxes is to decrease an application’s speed. It is essential that your gearbox be properly aligned to function as intended. These gearboxes come in bevel and helical varieties. A laser aligning tool is commonly used to analyze and give the right framework, placement, and angle dimensions of the machine’s internal gear shaft.

Proper gearing lubrication demands proper gear alignment. An uncentered gear may cause out-of-design contact and friction, which brushes the oil from the gear’s teeth and deprives the mesh of lubrication. The damage caused by this issue gets progressively worse over time, eventually requiring the equipment to be replaced.

Inspection and maintenance are essential for prolonging the operating life of an industrial gearbox. Removing the gearbox for a complete inspection or overhaul can cause long downtimes and halt production lines. Here are seven things you can do to minimize downtime and ensure your industrial gearbox has a long operating life.

Lubrication is essential to the proper functioning of an industrial gearbox. Adequate levels of lubrication benefit a gearbox by lubricating the teeth and removing heat generated from operations. Lubricant is also used on the various bearings inside the gearbox. Adequately lubricating these elements of your industrial gearbox will result in mechanical efficiency, reliability, low maintenance, and a long equipment life span. The following will help you understand three major methods of lubrication known as grease, splash and spray.

Cooling towers are the primary mechanism that rejects heat generated from industrial processes. These systems are crucial for many businesses to continue efficient operations. Moreover, well managed cooling towers can increase operational efficiency while reducing costs. It is important to understand the different types of cooling towers, how to clean them, and how maintenance saves you money on operating costs.